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Relocation Support by CTE - How to Successfully Move a Data System

We look back fondly on a successful relocation project in 2020. But, as CTE, we were not tasked with moving furniture. We were still able to carry out a move on behalf of our customer, even if we 'only' moved a lot of bits and bytes in the end.

What exactly needed to be 'moved'? Our long-standing customer Syngenta had acquired a production facility. However, not all systems and data can simply be transferred with a takeover, also for legal reasons. We were therefore faced with the challenge of moving the existing OSIsoft PI system without taking the existing data with us. At the same time, the situation offered a good opportunity to replace the outdated PI system with a brand new one. As a Premier Partner of OSIsoft, we can rely on a close relationship and therefore, have even better access to their resources.

What Needed to be Done?

We simply undertook the PI Points for recording the future measured values, set up a new PI system including the plant model in the Asset Framework and the move was complete!

So much for the result, but unfortunately the road to get there was a little rockier. So we had to rely on our expertise as an OSIsoft Premier Partner. A 'special' type of historian was used, a so-called 'Emerson Integrated PI Historian System'. To be honest, nobody at CTE was familiar with this in detail, so we had a quick clarifying phone call with OSIsoft to find the best solution for our customer. And once we understood the concept, we were able to get down to business.

The system communicates with the Emerson Application Station. It uses this to obtain both the relevant system model and the process values. Another hurdle that we successfully overcame thanks to our expertise was the use of the DeltaV Smart Connector.

Learning: Sensitivity Instead of Routine

Setting up and configuring is basically 'daily business', but we wouldn't call it routine. In the life of an IT Solutions Engineer, you often come across programs that almost appear to have human traits and feelings. It is therefore important to develop some kind of empathy for the way in which the application was programmed in order to operate it in the correct way.

This may sound unusual. But we often assume certain functionalities from supposedly analog experiences, which are not always implemented to the same extent accordingly. So we still had to struggle with these subtleties at the finish line. In the end, however, we were able to ceremoniously hand over the final PI system including the plant model in the asset framework.

The first step of the 'relocation operation' has been completed and we look forward to taking further steps with this team and overcoming further challenges.

Picture of Stefan Kramberg, IT Systems Engineer at ControlTech Engineering AG.

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